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Lean Project Management

Posted By Mustafa Shraim On 2. September 2010 @ 09:30 In Modes of Waste, Lean survey, Lean Thinking, Lean Project Management, Waste reduction, value stream, Lean | No Comments

I recently made a presentation on lean thinking at a meeting hosted by The Project Management Institute (PMI)-Central Ohio Chapter . I started by asking the group for their input on two questions:

  1. From your experience, what are some examples of waste (non-value adding activities)?
  2. What is most important to your customer when it comes to the product or service they receive?

I didn’t have a chance to go over the results during the presentation (ran out of time!) but I wanted to share the feedback. The group represented different industries including IT, Law / Legal Services, Automotive, Research & Development, Construction, Retail, Hair Styling,  Public Administration, and Public Health. However, almost half of the attendees were IT professionals.

For the first question, here is a list of answers. The number next to the activity represents the number of times that answer was repeated:

  • Meetings (10)
  • Defects / Correction & Reworks (5)
  • Paperwork Bureaucracy / Checklists (4)
  • Indecisiveness / Waiting too long for answers (3)
  • Gold Plating (2)
  • Others receiving one vote include: Handoffs, overdevelopment of application, time loss, added functionality, retraining, resistance to change, scope creep, processing policy changes, filing trips (transport), producing the wrong product, double-checking, re-design, overlapping trades, large inventory during slow economy

The answers for the second question about what the customer is looking for came as follows:

  • Quality / Functionality (7)
  • Value / Efficiency (4)
  • Cost Control / Within Budget (4)
  • On-time (3)
  • Customer Service / Expertise (2)
  • Others receiving one vote include: stability, reliability, security, access to service, and accuracy.

In lean thinking, waste refers to any activity that absorbs resources but produces no value. Also by definition, value-adding refers to activities the customer is paying for - meaning, they add value to the product or service being produced. Somewhere in between, there are activities (sometimes called enablers) that the customer is not paying for but considered important (e.g. administrative paperwork, rework, and some meetings).

For those of us in project management, it would be worthwhile to look back at a completed project (through schedule, log, interviews, etc.) and:

  1. List all activities / tasks in the project
  2. Identify the type of task / activity (e.g. waste, value-adding, or enabler)
  3. Include time and/or cost for each activity
  4. Determine total time for each type of activity

 If we do this exercise for a few projects and see similarities, then we we’ll be able to plan our projects so that:

  • Waste is eliminated or minimized
  • Enablers are streamlined, replaced or improved
  • Value-adding activities are optimized

 Is this possible?


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